Product Description
Features
1. Available in sizes in Module1.5/2/3/4/5/6/7/8/9/10
2. Repeatability of up to ± 0.01mm
3. Powerful rack and pinion drives for reliable movements.
4. Extremely compact frame with high inherent stiffness
5. It is designed for high-temperature resistance, long service life.
6. Rigidness improved, Smaller size, Easy to maintain, Improve accuracy, Easy assemble, etc.
Operation
1. The operation conditions need to be within the rated values as shown in the technical information.
2. Avoid dust, debris, and any foreign objects from entering the rack and pinion return system.
3. The operational temperature should be under 80 ºC. In high-temperature environments above 80ºC.
4. If the product can be used in a special environment, such as vacuum, vibration,
clean room, corrosive chemicals, organic solvents, extremely high or low temperatures, humidity, liquid splashes,
oil drops or mist, high salt, heavy load, vertical or cantilever installations. Please Confirm first with TOCO.
5. For vertical installations, when loaded, there is a possibility that the slider may fall. We recommend adding
proper braking and ensure functionality before the operation.
Maintenance
1. Lubricate the product before the initial use. Note the type of grease used and avoid mixing different types together.
2. For normal operating conditions, it is recommended to check the operation every 100km, clean and supply grease CHINAMFG the rack and pinion.
| Brand | TOCO |
| Model | Rack and pinion |
| Size customize | Module1.5/2/3/4/5/6/7/8/9/10 |
| HS-CODE | 8483900090 |
| Items packing | Plastic bag+Cartons Or Wooden Packing |
| Payment terms | T/T, Western Union |
| Production lead time | 15 business days for sample, 35 days for the bulk |
| Keyword | Rack and pinion |
| Application | 1. Automatic controlling machine 2. Semi-conductor industry 3. General industry machinery 4. Medical equipment 5. Solar energy equipment 6. Machine tool 7. Parking system 8. High-speed rail and aviation transportation equipment, etc. |
Catalogs
Package & Shipping
1.Package: Carton or wooden case.
2.Delivery time: 15 days after receiving payment.
3.Shipping: by express (DHL, TNT, FedEx, etc.) or by sea.
TOCO Exhibition
ZheJiang brand registered trademark, High-Tech Enterprise, letter patents, and ISO.
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| Application: | Machinery, Laser Cutting Machines |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
| Manufacturing Method: | Ground or Milled |
| Toothed Portion Shape: | Straight or Helical |
| Material: | S45c or Scm440 |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can rack and pinion systems be customized for specific machinery?
Yes, rack and pinion systems can be customized to suit specific machinery requirements. These systems offer flexibility in design and can be tailored to meet the unique needs of different applications and machinery. Here’s a detailed explanation of the customization possibilities for rack and pinion systems:
1. Size and Dimension: Rack and pinion systems can be customized in terms of size and dimension to fit the available space and requirements of the machinery. The length and width of the rack, as well as the diameter and number of teeth on the pinion, can be adjusted to ensure proper integration and optimal performance within the given constraints.
2. Load Capacity: Depending on the machinery’s load requirements, the rack and pinion system can be customized to handle specific load capacities. This involves selecting the appropriate tooth profile, material, and sizing of the rack and pinion to ensure they can withstand and transmit the required forces without compromising performance or safety.
3. Speed and Accuracy: Rack and pinion systems can be customized to achieve specific speed and accuracy requirements. By selecting the appropriate gear ratio, tooth pitch, and tooth profile, the system can be tailored to deliver the desired linear speed and positional accuracy needed for the machinery.
4. Material Selection: The choice of materials for the rack and pinion can be customized based on factors such as environmental conditions, load requirements, and wear resistance. Different materials, such as steel, stainless steel, or specialized alloys, can be selected to ensure durability, longevity, and compatibility with the specific machinery and its operating environment.
5. Lubrication and Maintenance: Customization of the rack and pinion system can also involve specifying the lubrication requirements and maintenance procedures. Depending on the application and machinery, the lubrication method, frequency, and type of lubricant can be customized to optimize performance, minimize wear, and extend the system’s lifespan.
6. Integration and Mounting: Rack and pinion systems can be customized to facilitate easy integration and mounting within the machinery. Mounting hole patterns, brackets, and interfaces can be designed to align with the machinery’s structure and mounting points, ensuring a seamless and secure installation.
Overall, rack and pinion systems offer a high degree of customization to meet the specific requirements of different machinery. By considering factors such as size, load capacity, speed, materials, lubrication, and integration, a rack and pinion system can be tailor-made to provide optimal performance, reliability, and longevity in a wide range of applications.
Can rack and pinion systems be integrated into robotic and automation equipment?
Yes, rack and pinion systems can be integrated into robotic and automation equipment, offering several advantages in terms of precision, reliability, and versatility. Here’s a detailed explanation:
- Precision and Accuracy: Rack and pinion systems provide high precision and accuracy, making them suitable for applications that require precise linear motion control. The meshing of the rack and pinion gears allows for smooth and consistent movement, ensuring precise positioning and repeatability in robotic and automation equipment.
- Load Capacity: Rack and pinion systems can handle a wide range of load capacities, making them versatile for various robotic and automation applications. By selecting appropriate materials and design parameters, rack and pinion systems can be customized to accommodate different loads, ensuring efficient and reliable operation even under heavy-duty conditions.
- Compact Design: Rack and pinion systems have a compact design, which is advantageous in robotic and automation equipment where space is often limited. The linear nature of the rack allows for efficient packaging, making it easier to integrate the system into tight spaces without compromising functionality or performance.
- Fast and Efficient Operation: Rack and pinion systems enable fast and efficient linear motion, making them suitable for applications that require quick and precise movements. The direct mechanical linkage between the rack and pinion gears allows for rapid acceleration and deceleration, facilitating high-speed operation in robotic and automation equipment.
- Reliability and Durability: Rack and pinion systems are known for their reliability and durability, with the ability to withstand continuous use in demanding industrial environments. The materials used in rack and pinion components, such as hardened steel or engineering plastics, offer excellent wear resistance and mechanical strength, ensuring long service life and minimal maintenance requirements.
- Easy Integration with Drive Systems: Rack and pinion systems can be easily integrated with various drive systems, such as motors or actuators, to enable automated motion control. The linear motion provided by the rack can be translated into rotary motion using appropriate drive mechanisms, allowing for seamless integration into robotic and automation equipment.
In conclusion, rack and pinion systems can be successfully integrated into robotic and automation equipment due to their precision, load capacity, compact design, fast operation, reliability, durability, and compatibility with drive systems. These features make rack and pinion systems a popular choice in a wide range of applications, including pick-and-place robots, CNC machines, packaging equipment, and many others that require accurate and efficient linear motion control.
What is a rack and pinion system, and how does it work?
A rack and pinion system is a mechanism used to convert rotational motion into linear motion. It consists of two main components: a rack and a pinion. The rack is a linear gear with teeth along its length, while the pinion is a small gear with teeth that mesh with the rack. Here’s a detailed explanation of how a rack and pinion system works:
- The pinion, which is the smaller gear, is connected to a rotary motion source such as an electric motor or a manual crank.
- As the pinion rotates, its teeth engage with the teeth on the rack, causing the rack to move in a linear direction.
- The linear motion of the rack can be either back-and-forth or unidirectional, depending on the design and application.
- The teeth on the pinion and rack mesh together tightly, ensuring a positive and efficient transfer of motion.
- By varying the rotational speed and direction of the pinion, the linear motion of the rack can be controlled and adjusted.
- The rack and pinion system can be used to achieve various mechanical functions, such as linear actuation, positioning, or power transmission.
- Depending on the application, additional components such as guides, bearings, and support structures may be incorporated to enhance the system’s stability and performance.
- Rack and pinion systems are commonly used in a wide range of applications, including steering systems in automobiles, CNC machines, robotics, elevators, and other mechanisms that require precise linear motion.
The rack and pinion system offers several advantages, including simplicity, high efficiency, compactness, and the ability to convert rotational motion into linear motion with a relatively high degree of precision. However, it’s important to note that the system may generate some backlash or play due to the clearance between the teeth, which can be minimized through proper design and manufacturing techniques.
editor by CX 2024-04-15