China factory Custom Precision Rack and Pinion for Motorcycle Machinery Parts CNC raw gear

Product Description

Product Description

 

Manufacturer HangZhou CHINAMFG Precision Machinery Co., Ltd.
Item Name CNC part for production line
Machining Equipment CNC Machining Center, CNC Lathes, Grinding Machines, Milling Machines, Lathes, Wire-cuts machines, Laser Cuts machines, CNC Shearing Machines, CNC Bending Machines, etc.
Processing Lathing, Turning, Milling, Drilling, Grinding,Wire EDM, Welding, Casting, Forging, Assembling, etc
Tolerance +/-0.005mm
Materials Aluminum, Copper, Stainless steel,Iron,Resin, Plastic,plastic,Resin, PVC, Nylon and other custom materials
If you require any other materials, please contact us to discuss
Surface Treatment Blacking, Polishing, Anodizing, Chrome plating, Zinc plating, Nickel plating, Chrome plating, Ion nitriding, Titanium nitriding, Thermal treatment, Electroplating, Oxidation,etc.
Product’s Design Customized as customers’drawings and samples.
Inspection tooling tool microscope, digimatic micrometer, inside micrometer, dialgage, electronic digital display caliper, automatic height gauge, precision level 2 detector, 00 levels of marble platform, ring gauge, etc.
QC System 100% inspection according to the MIL-STD-105E, ANSI ASQC Z1.4, ABC-STD-105, BS6001, ISO 2859, DIN 40080 before shipment.
Application Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery, Automation Equipment
Quality Certificate ISO9001:2008 Certified
Cooperative partners BOSCH, SCHAEFFLER, COMAU, ruhlamat, SCHOTT, etc.
Terms of payment T/T, L/C, Western Union,Paypal
MOQ 1-10pcs just for samples
Customer Example  Schaeffler (China) Co., Ltd.
Bosch Automotive Products(HangZhou) Co., Ltd.
Comau (HangZhou) Automation Co., Ltd.
etc.

Package:

FAQ:
1.How long and how can I get quotation from your company?
We will reply you in 2 hours if getting detailed information during working days.
In order to quote you as soon as possible, please provide us the following information together with your inquiry.
1). Detailed drawings (CAD/PDF/DWG/IGS/STEP/JPG)
2). Materials required
3). Surface treatment
4). Quantity (per order/per month/annual)
5). Any special demands or requirements, such as packing, labels,delivery,etc.
2.Can I get samples for testing?
We can offer free samples for small parts, but for big and high-value products, samples will be charged.
3.How about the payment terms?
For new customers, we prefer to use T/T in advance. We can accept L/C, D/P for old customers.
4.If I need urgent delivery, can you help?
Of course! Customer first is our company philosophy. You need to tell us the delivery time when placing the order, and we will do our best to adjust the production schedule.
5.How about the transportation?
You can choose any mode of transportation you need, sea delivery, air delivery or express delivery.
6.How about the quality guarantee?
We will make 100% inspection before packing and delivery and make sure the products 100% meet your requirements . If there is any problems during using, please tell us anytime, we will reply you in time
7.Can we CHINAMFG NDA?
Sure. We never divulge any customer’s information to anyone else.

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Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory
Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
Surface Treatment: Polishing
Production Type: Batch Production
Machining Method: CNC Milling
Material: Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron
Samples:
US$ 100/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

plastic gear rack

Can rack and pinion systems withstand variations in environmental conditions?

Rack and pinion systems are designed to operate effectively in a wide range of environmental conditions. However, the ability of a rack and pinion system to withstand variations in environmental conditions depends on several factors, including the materials used, the design of the system, and the specific conditions it will be exposed to. Here’s a detailed explanation:

  • Temperature: Rack and pinion systems can generally tolerate a broad temperature range. However, extreme temperatures, whether high or low, can affect the performance and longevity of the system. For example, at extremely high temperatures, thermal expansion of the components can lead to dimensional changes, affecting the accuracy and smoothness of motion. On the other hand, extremely low temperatures can cause materials to become brittle, potentially leading to increased wear or component failure. Selecting materials with appropriate thermal properties and considering measures such as lubrication or insulation can help mitigate temperature-related challenges.
  • Humidity and Moisture: Rack and pinion systems that are exposed to high humidity or moisture levels can be susceptible to corrosion or rust. Corrosion can affect the surfaces of the rack and pinion components, leading to increased friction, wear, or even component failure. Choosing materials with good corrosion resistance, such as stainless steel or appropriate coatings, can help protect against moisture-related damage. Regular maintenance, including proper cleaning and lubrication, is also essential in humid environments.
  • Dust and Contaminants: In environments where there is a presence of dust, dirt, or other contaminants, rack and pinion systems can experience accelerated wear and reduced performance. Particles can accumulate on the surfaces of the rack and pinion components, leading to increased friction, increased backlash, or even jamming. Regular cleaning and proper sealing or shielding of the system can help prevent the ingress of contaminants and maintain optimal performance.
  • Chemical Exposure: Rack and pinion systems that are exposed to chemicals or corrosive substances need to be constructed from materials that are resistant to the specific chemicals present. Certain chemicals can degrade or corrode the materials commonly used in rack and pinion systems. In such cases, selecting appropriate materials or implementing protective coatings is necessary to ensure the system’s integrity and longevity.
  • Outdoor or Harsh Environments: Rack and pinion systems installed in outdoor or harsh environments, such as construction sites or industrial facilities, may encounter additional challenges. These environments often involve exposure to weather elements, extreme temperatures, vibrations, or heavy loads. In such cases, the design of the rack and pinion system needs to consider factors such as robustness, sealing against moisture or dust, protection against impact or vibration, and appropriate material selection to withstand the specific demands of the environment.

It is important to note that while rack and pinion systems can generally withstand variations in environmental conditions, proper maintenance and regular inspections are crucial to ensure their optimal performance. Periodic cleaning, lubrication, and monitoring for signs of wear or damage can help identify and address any issues promptly, extending the life of the rack and pinion system and maintaining its reliability under changing environmental conditions.

plastic gear rack

Can rack and pinion systems be integrated into robotic and automation equipment?

Yes, rack and pinion systems can be integrated into robotic and automation equipment, offering several advantages in terms of precision, reliability, and versatility. Here’s a detailed explanation:

  • Precision and Accuracy: Rack and pinion systems provide high precision and accuracy, making them suitable for applications that require precise linear motion control. The meshing of the rack and pinion gears allows for smooth and consistent movement, ensuring precise positioning and repeatability in robotic and automation equipment.
  • Load Capacity: Rack and pinion systems can handle a wide range of load capacities, making them versatile for various robotic and automation applications. By selecting appropriate materials and design parameters, rack and pinion systems can be customized to accommodate different loads, ensuring efficient and reliable operation even under heavy-duty conditions.
  • Compact Design: Rack and pinion systems have a compact design, which is advantageous in robotic and automation equipment where space is often limited. The linear nature of the rack allows for efficient packaging, making it easier to integrate the system into tight spaces without compromising functionality or performance.
  • Fast and Efficient Operation: Rack and pinion systems enable fast and efficient linear motion, making them suitable for applications that require quick and precise movements. The direct mechanical linkage between the rack and pinion gears allows for rapid acceleration and deceleration, facilitating high-speed operation in robotic and automation equipment.
  • Reliability and Durability: Rack and pinion systems are known for their reliability and durability, with the ability to withstand continuous use in demanding industrial environments. The materials used in rack and pinion components, such as hardened steel or engineering plastics, offer excellent wear resistance and mechanical strength, ensuring long service life and minimal maintenance requirements.
  • Easy Integration with Drive Systems: Rack and pinion systems can be easily integrated with various drive systems, such as motors or actuators, to enable automated motion control. The linear motion provided by the rack can be translated into rotary motion using appropriate drive mechanisms, allowing for seamless integration into robotic and automation equipment.

In conclusion, rack and pinion systems can be successfully integrated into robotic and automation equipment due to their precision, load capacity, compact design, fast operation, reliability, durability, and compatibility with drive systems. These features make rack and pinion systems a popular choice in a wide range of applications, including pick-and-place robots, CNC machines, packaging equipment, and many others that require accurate and efficient linear motion control.

plastic gear rack

How does a rack and pinion compare to other methods of motion conversion?

When comparing a rack and pinion system to other methods of motion conversion, several factors come into play. Here’s a detailed explanation of how a rack and pinion system compares to other common methods:

  • Efficiency: Rack and pinion systems are known for their high efficiency in converting rotational motion into linear motion. The direct contact between the rack and pinion teeth ensures a positive transfer of power with minimal energy losses. In comparison, other methods like belt and pulley systems or chain drives may experience greater friction and energy losses due to the sliding or bending of the flexible elements involved.
  • Precision: Rack and pinion systems offer good precision and accuracy, especially when properly designed and manufactured. The teeth engagement provides a positive and repeatable motion transfer, allowing for precise positioning and control. However, some other methods like lead screws or ball screws may offer even higher precision due to their thread-based mechanism, which reduces backlash and provides finer resolution.
  • Speed and Velocity: Rack and pinion systems can achieve high speeds and velocities, particularly in applications where the pinion is driven by a powerful motor. The direct engagement of the teeth allows for rapid motion and response. However, methods like belt and pulley systems or gear trains can also achieve high speeds, depending on the design and the mechanical advantage provided by the system.
  • Load Capacity: Rack and pinion systems can handle significant loads, especially when designed with sturdy materials and appropriate tooth profiles. The linear contact between the rack and pinion teeth distributes the load over a larger area, allowing for higher load-carrying capacity. However, methods like hydraulic or pneumatic systems can offer even higher load capacities, making them more suitable for heavy-duty applications.
  • Compactness: Rack and pinion systems are generally compact and space-efficient. The linear motion is achieved in a relatively small area, making them suitable for applications where space is limited. Other methods like lead screws or hydraulic systems may require more space due to their elongated or bulky nature.
  • Noise and Vibration: Rack and pinion systems can generate some noise and vibration, particularly at high speeds or when there is backlash present. However, advancements in design and manufacturing techniques have led to quieter rack and pinion systems. Other methods like belt and pulley systems or gear trains may also generate noise and vibration, depending on the specific implementation and operating conditions.

It’s important to note that the suitability of a motion conversion method depends on the specific application requirements, such as load capacity, precision, speed, available space, and cost considerations. Each method has its strengths and limitations, and the choice should be made based on a thorough evaluation of these factors in relation to the application’s needs.

China factory Custom Precision Rack and Pinion for Motorcycle Machinery Parts CNC raw gearChina factory Custom Precision Rack and Pinion for Motorcycle Machinery Parts CNC raw gear
editor by CX 2024-04-16